Ditch-witch JT922 User Manual Page 2
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JT922 Operator’s Manual Overview - 1
CMW
Overview
Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 5
• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
• Numbered Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
• “Continued” Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
- Operator’s 1
- Overview 2
- Serial Number Location 3
- Intended Use 4
- Equipment Modification 4
- Unit Components 5
- Operator Orientation 6
- About This Manual 6
- Foreword 8
- JT922 Tier 4i 9
- Operator’s Manual 9
- Contents 10
- Chapter Contents 12
- Guidelines 13
- Safety Alert Classifications 14
- Safety Alerts 15
- Emergency Procedures 18
- If a Gas Line is Damaged 20
- If Machine Catches on Fire 21
- Controls 22
- Set-Up Console 23
- Left Control Console 25
- Gauge Cluster 27
- Right Control Console 31
- Anchoring System Console 32
- Seat/Armrest 34
- 750/752 Display 39
- Operation Overview 46
- Planning 47
- Setting Up at Jobsite 47
- Drilling 47
- Backreaming 48
- Leaving Jobsite 48
- Storing Equipment 48
- Gather Information 52
- Inspect Site 53
- Manual Prepare - 53 54
- Select Start and End Points 54
- Classify Jobsite 55
- Manual Prepare - 55 56
- Apply Precautions 56
- Other Jobsite Precautions 57
- Plan Bore Path 58
- Recommended Bend Limits 59
- Manual Prepare - 59 60
- Entry Pitch 61
- Minimum Setback 61
- Manual Prepare - 61 62
- Minimum Depth 62
- Bore Path Calculator 62
- Prepare Jobsite 63
- Check Supplies 64
- Manual Prepare - 63 64
- Prepare Equipment 65
- Assemble Accessories 65
- Start Unit 67
- Steer Unit 67
- Shut Down Unit 68
- Transport 70
- Tie Down 72
- Conduct a Bore 76
- Position Equipment 78
- Start System 78
- Prime Drilling Fluid Pump 78
- Operate Carriage Control 79
- Clamp Pipe 80
- Assemble Drill String 81
- Connect Drill Pipe 82
- Drill First Pipe 83
- Add Pipe 84
- Correct Direction 85
- Record Bore Path 86
- Surface Drill Head 87
- Assemble Backream String 88
- Remove Pipe 90
- Remove Pullback Device 91
- Systems and Equipment 92
- Anchor System 94
- Drive Anchors 95
- Remove Anchors 95
- Electric Strike System 96
- Assemble Voltage Detector 97
- Test Strike System 97
- Troubleshoot Strike System 98
- Use Electric Strike Simulator 100
- JT922 Operator’s Manual 101
- Drilling Fluid 102
- Bentonite 103
- Mixtures 103
- Basic Fluid Recipes 104
- Drilling Fluid Requirements 105
- Funnel Viscosity 106
- Tracker Control 107
- Downhole Tools 110
- Beacon Housings 111
- Backreamers 112
- Backream Fluid Requirements 113
- Quick Wrench 115
- Drill Pipe 117
- Use Caps and Plugs 118
- Replace Worn Saver Sub 118
- Rotate Pipe Order 118
- Use Drill Pipe Correctly 119
- Do not Overwork the Pipe 120
- Complete the Job 122
- Antifreeze Drilling Unit 123
- Reclaim Antifreeze 124
- Rinse Equipment 125
- Disconnect 126
- Stow Tools 126
- Service Precautions 129
- Opening/Closing Front Hood 130
- Engine Oil Temperature Chart 132
- Approved Fuel 132
- Startup/10 Hour 133
- Check Engine Oil Level 134
- Check Hydraulic Hoses 134
- (Optional) 136
- Clean Drilling Fluid Filter 136
- 50 Hour 137
- Check Oil Cooler 138
- 250 Hour 141
- 500 Hour 142
- 750 Hour 144
- 1000 Hour 145
- As Needed 146
- Drilling Unit 147
- Change Air Filter 148
- Check Saver Sub 148
- Specifications 150
- Procedure 154
- Resources 154
- Warranty 155
- Service Record 158
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